Basic Info.
After-Sell Service
Technical Support
Trademark
TONLY MACHINERY
Specification
width 2700mm; speed 200m/min
Product Description
I,Equipment Summary
2700mm Duplex board coating machine production line applicable to raw paper grammage 130g - 500g/m2,for one - side coating.Maximum coating grammage 50g/ m2;Design speed220m/min. II,Equipment Configuration
Automatic paper slicer(1set);Hydraulic pressure unwinding stand(1set);Blade coater(2set);Drying oven(13set);Back coating device(1set);Heat regulating state - cylinder(φ1000/2set);Double roll soft calender(1set);Cooling regulating state - cylinder(φ800/2set);Horizontal roll paper machine(1set);Drive part (1set);Bracket of Machine(1set);Coatings preparation(1set), Rewinding machine(1set). III,Main Technical Parameters
Raw paper Width | 2750 mm |
Net Paper Width | 2700 mm |
Raw paper Grammage | 130g - 500g / m2 |
Coatings Grammage | 50g / m2(Maximum) |
Coatings Solids Content | 45% - 60%(Maximum) |
Design Speed | 220m / min |
Working Speed | 180m - 200m / min |
Production Capacity | 175T - 195T / day(250g/m2) |
Steam Supply Heat Pressure | 0.7MPa |
Air-actuated Control System Pressure | 0.8MPa |
Drying Oven Working Temperature | 120 - 140 ºC |
Driving Type | AC variable frequency drive distribution, Subsection driving |
IV,Work Flow
Automatic paper hydraulic pressure unwinding stand → Blade coater → Drying box(2.5m×7set ) → Dryer fabrics(Polyurethane) → Back coating device → (Second)Blade coater → (Second)Drying box(2.5m×6set ) → (Second)Dryer fabrics(Polyurethane)→ Heat regulating state - cylinder(φ1000/2set) → Double roll soft calendar → Cooling regulating state - cylinder(φ800/2set)→ Horizontal roll paper machine → Framework rewinderDetailed Information
1,Hydraulic pressure twin-roll unwinding stand
Hydraulic thimble mode for exit method of paper.Easy to the Loading & unloading of raw paper roll,sturdy,and will not broke for the paper.By the adjusting,can adaptation any width raw paper roll.Air-operated controller to control for tensile force.2,Automatic paper slicer
Automatic paper slicer in the unwinding stand top. Consist of:Dancing roll,Splice pressing roll device,Paper breaking device,Swing arm device,Control system.After the swing arm device in place,splice pressing roll device press down,paper breaking device start work,has been used up of the paper roll stop running,new raw paper roll start running.The action is all automated.All action will be synchronization tested with equipment,realization of Automatic Paper slicer and equipment synchronization running,Complete automatic replacement raw paper roll in not-stop running state.Reduces raw material consumption, increase yield and increase production, improve product quality.3,Blade coater
Blade coater back roller(2set),φ490mm,width:2900mm,made of using seamless steel tube.Roller surface-rubber(Nitrile Rubber).Blade coater coatings roll(2set),φ295mm, width:2800mm, made of using seamless steel tube.Roller chrome-faced.Plating thickness 0.1mm.Blade(2set),made of using high quality alufer,light weight, small deformation. Coatings trough(2set),made of using 304 corrosion resistant plate.Lightweight and corrosion.Feed roller Ascending and Descending device(2set).Blade Pneumatic clamping device(2set)Back coatings screening (2set).4,Dryer part
Dryer part consist of:Drying box(2.5m×13set),Radiator(13set),Forced fan(13set).Aluminum nozzle and dancing roll(Chrome-Faced) in the box inside.Dancing roll:made of using seamless steel tube.Box: made of using section steel welding.Box with the air door,blast column,can adjustable of wind temperature and wind pressure ,effective energy saving.5,Dryer fabrics part
Dryer fabrics(2set)consist of:Dancing roll,Back roller,Drivingroller,Tensioner,Corrector,Cycloidal-pin wheel driving.Dryer fabrics driving roller,φ320mm,surface-rubber.Cycloidal-pin wheel gear reducer,Power :7.5KW;Back roller,φ215mm,chrome-faced;Pneumatic corrector (2set)Manual operation tensioning(2 set)6,Back coating device
Back coating device consist of:Back coating main roller,Back coating metering roller,Slot Magazine,Driving.Sizing in the back of paper,Regulating humidity and tension on both sides of paper.Effectively prevent warping of the paper.7,Heat regulating state - cylinder
Heat regulating state - cylinder consist of:Hot cylinder(φ1000mm;2set),Guide roller(2set),Driving.After the drying part of paper,by the Heat regulating state - cylinder front and back temperature regulation,Both sides of paper consistent temperature, consistent water.8,Double roll soft calendar
Glazing cylinder:φ1000mm,Width:2800mm,Wall thickness :30mm.Cylinder chrome-faced.Mirror finish.Pressure roller:φ500mm,Width:2800mm,made of using seamless steel tube.Roller surface-rubber(Nitrile Rubber),pneumatic pressure adding.After the finishing, Smooth for paper surface.9,Cooling regulating state - cylinder
Cooling regulating state - cylinder consist of :Chrome plated cylinder(φ800,2set),Cylinder internal flux of cold water.10,Horizontal roll paper machine
Roll paper of cylinder :φ900mm,Width:2920mm,Made of using foundry iron.Roll paper of roller:φ215mm,Width:2920mm,Made of using seamless steel tube.11,Foundation part
Foundation part is T-slot dimension structure,foundation plate made using foundry iron.12,Machine-bracket
Mounting and Fixing for Dancing roll,Drying box,Drive part,Air compression system,Walking board part in the Machine-bracket.Consist of:Crossbeam,Pillar,Straining beam.All parts made of using section steel welding.According to customer demand for surface coating color paint and antirust paint.13,Walking board part
Walking board part consist of:Walking board,bracket,handrail,stairs.Bracket and Stairs Made of using plain steel.Walking board made of using insert tread ,Handrail using seamless steel tube .Surface coating antirust paint.14,Drive part
VVVF, Subsection driving.Consist of:electric motor,gear reducer,coupling,gear,frequency converter,control cabinet box,operating desk. Driving Power Meter
Name | Power |
Blade coater (2set) | (2.2KW + 5.5KW )×2=15.4KW |
Drying oven | 15KW×13=195KW |
Dryer fabrics | 5.5KW |
Heat regulating state - cylinder | 7.5KW |
Double roll soft calendar | 15KW |
Cooling regulating state - cylinder | 5.5KW |
Roll paper machine | 15KW |
Rewinding machine | 45KW |
Total | 303.9 KW |
15,Coatings Preparation part
High - Speed dispersing Machine (2set)/22KW×2(Cement structure dispersed pool of user - generated),
Rosin cooking tank(1set/With autoclave shell)/2.2KW ,
Batching machine (2set)/5.5KW×2(Cement structure dispersed pool of user - generated),
Supply tank (2set/ With autoclave shell)/2.2KW×2,
Vibrating basL (4set)0.75KW×2;0.55KW×2,
Diaphragm pump (5set)16,Rewinder1. | Net paper width | 2700mm |
2. | Way of paper injection | underfeed |
3. | Gsm | 80-350g/m2 |
4. | Max. Base paper diameter | Φ1500mm |
5. | Max. Paper rewinder diameter | Φ1500mm |
6. | Design speed | 700m/min2 |
7. | Working speed | 600m/min2 |
8. | Support roller diameter | Φ500mm×2650mm |
9. | Machine frame center distance | 3730mm |
10. | Support roller center distance | 3250mm |
11. | Motor | 55KW / frequency conversion |
12. | Gear reducer | ZDY520 |
13. | Dynamic balance | 700m/min |
Address:
Number. 1007 Pengyang Industrial Park. Wangcun Town. Zhoucun District. Zibo City. Shandong Province. China, Zibo, Shandong, China
Business Type:
Manufacturer/Factory
Business Range:
Industrial Equipment & Components
Management System Certification:
ISO 9001
Company Introduction:
Who we are?
Zibo Tonly machinery company limited is a manufacturer integrating design, manufacturing, sales and after-sales services. It has a professional engineer and installation team, providing a full range of services from equipment manufacturing to installation and commissioning.
What is our company philosophy?
Zibo tonly machinery company limited rely on customers externally, adhere to customer-centricity, create value for customers through high-quality equipment, and establish a win-win ecosystem with customers. Internally rely on hard-working employees, insist on relying on serious production attitude to provide customers with satisfactory and efficient services.
What are we holding on to?
Adhering to that quality must come first and focusing on service, our company is always dedicated to delivering benefit back to customers with high-quality equipments and efficient service.
What is our products?
Paper machine class: Packaging paper machine, cardboard paper machine, office paper machine, printing paper machine, household paper machine, toilet paper machine.
Coating machine class: Whiteboard paper coating machine, kraft paper coating machine, carbonless paper coating machine, thermal paper coating machine, art paper coating machine, wet curtain paper DIP machine, photo paper and inkjet printing paper coating machine.